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Solution Provider
From Standard to Particularly Intricate

Zippel combines applied engineering skills with individual requirements. As a solutions provider, we are always an expert partner at your side – for all types of items requiring cleaning.

Engineering Design

Do you have an unusual request? We offer a wide range of special machine engineering solutions to our customers.

We cooperate with you to develop ideas for implementation based on environmental standards in compliance with your pricing and cleaning needs. We produce custom systems based on this.


Our customers can rest assured that their needs will be considered even during the consultation. Any issues will be processed comprehensively in a system. The first step is carrying out tests for ideal cleaning of the parts provided by the potential client in our technical centre. The results are subsequently jointly evaluated.

We will also gladly carry out test cleaning for you. Simply contact us and ask!

We always strive to combine customer wishes and compliance with environmental and quality standards. This allows us to always guarantee the best possible solution. Our team’s decades of experience and technical expertise really shine through.

Research & Development

Success has not made us complacent. Far from it: we strive to become better still. We are systematically searching for new methods based on scientific insights. To this end, we cooperate with independent research associations – such as the Fraunhofer Institute – to put our systems to the test again and again. We want to deliver the very best quality.


Electrical Design

Employees in our electrical design and electrical workshop departments work to put our ideas and designs into practice.

Experienced employees work in electrical design. Most of them have been part of the Zippel team for over 20 years. The experts in the robot programming department have mastered not only PLC controls from various manufacturers, but all drive control units as well as measurement and control systems. Customer-specific provisions, easy operation and maintenance capacity, as well as VDE and EN standards are vital in these processes. The question of costs is kept in mind as well.

Our employees are familiar with the JCC control System. It allows high-pressure deburring with nothing but water pressure. Tackling and, specifically, managing new challenges is a core principle at Zippel.

Construction of control cabinets, installation of systems, and commissioning of our machines are some of the most important tasks of the electrical workshop. Once again, we are able to rely on staff with many years of training. Our team provides training and instructions on-site to ensure the best support. First and foremost, the department is characterised by the full vertical range of manufacture, profound knowledge in robot and control technology, and the safe and timely execution of work orders. Global service assignments complement our portfolio.

Mechanical Design

The mechanical design department develops strategies, ideas and technical solutions for our customers.

Our design engineers take great pains to strive to combine the reliability and durability of Zippel products with clear cost awareness, energy efficiency and delivery reliability. Customer satisfaction is our highest priority.

Our design team ensures the collective development of the design quality of our machines. This is the only way new products and functional units can be developed and implemented. Our work is characterised by objective assessment of the current status within the team and a systematic approach to the development of optimisation measures. We always keep an eye on technical alternatives in order to bring about noticeable improvements.

Our designers are specialists, and their breadth of experience enables our team to cover all areas of industrial cleaning. We are your professional partners from the initial idea to the start of production. We offer custom technical solutions to companies from a large range of industries – even outside conventional methods if necessary.

Do you have a special request? We’ll make it come true!



Our cleaning systems are developed in the production department.

Our three departments of metal processing, assembly and work preparation employ more than 50 employees and electricians to implement the design. Long-term employees contribute more than 30 years of experience in washing technology. We can make use of a high degree of vertical integration thanks to a fully equipped workshop. We can provide CNC milling, turning, laser cutting and edging in-house in a few work steps. We supply spare and wear parts continually from our warehouse.

Metal construction and control cabinet construction are performed in our internal production as well. Our welding process is certified to DIN EN 1090 and DIN 3834. The machines go through long test runs after completion to ensure a high-quality product.


Our installers will be on site during the final assembly of our cleaning systems in order to train and instruct operating personnel as well as possible.

This ensures that nothing stands in the way of commissioning and smooth operation. Installation teams are available for each system to ensure that the system is set up as desired.



We train operators and maintenance staff to ensure full satisfaction of our customers, even after installation and commissioning. Zippel has a network of external partners for close cooperation across Germany. We also maintain a global network making deployment possible anywhere in the world. We are always there for you!


Project coordination with our customers takes the highest priority. Targeted controlling enables our team to monitor deadlines, costs, and performance progress, to ensure that our clients’ budget is not exceeded. Beyond communicating with our customers, project management also coordinates the work of the departments involved. This enables us to successfully complete our projects together with our customers.

Customer Care

Of course, we’ll be there for you, too, once final assembly is complete. The work of our service employees goes beyond repair work: We offer technical advice, modification and optimisation of systems, training of your personnel, spare-parts procurement, consulting, and technical information.

If any of our customers relocate, our employees will make sure that their cleaning systems are taken apart and put back together undamaged. We continue to be there for you even beyond the warranty term, supplying spare parts and performing maintenance for you.

We will keep your delivered products functional. This also includes continuous development of the range of competencies of our service staff. Only continuous acquisition of technical know-how allows us to optimise the support we provide to our customers. We always remain up to date and share our knowledge with you!


Our machines can survive several decades. We ensure the longevity of Zippel cleaning systems with any necessary technology renewal and modernisation processes. We are happy to inform our customers about environmental innovations and new developments that enable us to adjust the efficiency of systems already delivered to the latest technical standard.


We offer ideas and complete concepts for automation solutions: Connection of our Zippel standard and special systems by any kind of conveyor technology covers a wide range of standalone and inline solutions. You have a special project? Talk to us about it. We will find a solution for you!

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